Prescale Pressure Measurement Film measures pressure and pressure distribution. Nine models of Prescale cover a wide range of applications from extremely low to super-high pressures with easy operation from 0.006 MPa to 300MPa. It is recommended that measurements be taken in 30 to 60 minutes after the pressure has been applied. The color density gradually increases for several hours after the pressure has been applied and then gradually decreases.
Highlights:
- Easy visual check of distribution/uniformity for contact pressure
- Lower cost with no special devices or equipment required
- Quick measurement gives an at-a-glance picture.
- Contact pressure shown with differing concentrations of color can be converted into figures.
| Film types: | Mono-sheet or Two-sheet |
| Measurable pressure range: | 0.05 ~ 300 MPa (7.25 ~ 43, 500 psi) |
| Product size: | Effective width: 310 mm x 3 m |
| Accuracy: | ±10% or less (measured by densitometer at 23°C, 65% RH) |
| Recommended service temperature: | 20 ~ 35°C (68 ~ 95°F) or 180℃* on request |
| Recommended service humidity: | 35% RH ~ 80% RH |
Pressure is detected and visualized by colour density. Build on the principle of microencapsulated colour, by reaching the necessary level of pressure, a few or more capsules break and show a colour shape on the colour-developing film. The colour intensity is proportional to the intensity of the pressure levels applied onto this area.
Fujifilm PRESCALE is synonymous with pressure indicating film, pressure sensitive paper, tactile pressure indicating sensor film, pressure sensitive film, Fuji pressure film, pressure tape, Fuji paper, or Fuji prescale film.
Two-sheet type PRESCALE for ultra-super low pressure or medium pressure measurements consists of two types of film:
A-film: Base material (PET base) coated with color-forming material (microcapsules)
C-film: Base material (PET base) coated with color-developing material
The matt finish coated sides of each film must face each other. When pressure is applied, the microcapsules are broken and C film will react and generate a red color and its intensity is responding to the pressure level.
Mono-sheet type Prescale film measures medium to super high pressures with one single sheet of film. A color-forming material and color-developing material are coated one above the other on a PET base material.
When pressure applies on microcapsules, the color-developing material absorbs the color-forming material with a chemical reaction developing a red coloration.
The steps of how to use PRESCALE pressure film are illustrated as follows:
N.B. Do not to touch the coated side of A-film of Two-sheet type, the microcapsules can be broken and the color-forming material will attach to your hands.
The matt finish coated sides of each film must face each other. When pressure is applied, the microcapsules are broken and C film will react and generate a red color and its intensity is responding to the pressure level.
Mono-sheet type Prescale film measures medium to super high pressures with one single sheet of film. A color-forming material and color-developing material are coated one above the other on a PET base material.
When pressure applies on microcapsules, the color-developing material absorbs the color-forming material with a chemical reaction developing a red coloration.
The steps of how to use PRESCALE pressure film are illustrated as follows:
N.B. Do not to touch the coated side of A-film of Two-sheet type, the microcapsules can be broken and the color-forming material will attach to your hands.
Nip pressure measurement
A: Calender rolls (Paper)
B: Rubber roller mounting (Printed circuit boards / Electronics)
C: Size Press Rubber Rolls
Roll/Plate Contract PressureA: Backgrind Tape Lamination Roller
B: Electro-photographic heat fixing parts
C: Cover glass attaching equipment
Tightening Pressure of Fastened Parts
A: Cylinder Head Gaskets (Automobiles)
Contact Pressure
A: Brake pads
Compression Pressure A: Vacuum laminator (Photo-voltaics)
B: Wafer bonding equipment thermo-compression bonds
C: Fuel cell stacks
Support Pressure
A: Tires and caterpillar tracks
Winding Pressure
A: Roll product winding
Contact Conditions
A: Injection moulding machines, moulds (Office machines)
B: Heat sealing (Packaging)
Impact Pressure
B: Function testing of golf
C: Pressure on freight during transportation
D: Impact pressure on bumpers and airbags
Medical
A: Pressure on soles of human feet and on soles of shoes
B: Cavitation pressure
C: Orthopaedics, ergonomics
D: Bone plate pressure, joint pressure
E: Tooth alignment and pressure, mastication analysis
F: Biomedical, forensic science
Medical
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B: Rubber roller mounting (Printed circuit boards / Electronics)
C: Size Press Rubber Rolls
Roll/Plate Contract PressureA: Backgrind Tape Lamination Roller
B: Electro-photographic heat fixing parts
C: Cover glass attaching equipment
Tightening Pressure of Fastened Parts
A: Cylinder Head Gaskets (Automobiles)
Contact Pressure
A: Brake pads
Compression Pressure A: Vacuum laminator (Photo-voltaics)
B: Wafer bonding equipment thermo-compression bonds
C: Fuel cell stacks
Support Pressure
A: Tires and caterpillar tracks
Winding Pressure
A: Roll product winding
Contact Conditions
A: Injection moulding machines, moulds (Office machines)
B: Heat sealing (Packaging)
Impact Pressure
B: Function testing of golf
C: Pressure on freight during transportation
D: Impact pressure on bumpers and airbags
Medical
A: Pressure on soles of human feet and on soles of shoes
B: Cavitation pressure
C: Orthopaedics, ergonomics
D: Bone plate pressure, joint pressure
E: Tooth alignment and pressure, mastication analysis
F: Biomedical, forensic science
Medical
- A: Pressure on soles of human feet and on soles of shoes
- B: Cavitation pressure
- C: Orthopaedics, ergonomics
- D: Bone plate pressure, joint pressure
- E: Tooth alignment and pressure, mastication analysis
- F: Biomedical, forensic science
More examples, please visit here.
For more information, CONTACT US now with your application details.
